Wear-resistant lining board is a kind of lining board which is made of wear-resistant steel sheet as raw material through various production processes such as cutting, coiling, drilling and welding of wear-resistant steel sheet. The biggest feature of wear-resistant lining is good wear resistance, strong impact resistance, and can be deformed and welded. At present, wear-resistant linings are widely used in industrial and mining equipment, and are prominently used in conveyors, coal feeders and separator linings or bottom plates. Its service life is far beyond ordinary steel. So, what are the product quality and performance of wear-resistant lining manufacturers ? Below I will simply recommend a few wear-resistant lining manufacturers for friends, for consumers to refer to when buying!
Introduction of wear-resistant liner
The wear-resistant steel plate is an alloy wear-resistant layer mainly composed of Cr7C3 carbide with a volume fraction of more than 50% by surfacing welding on ordinary steel plates, heat-resistant steel plates, or stainless steel plates.
The wear-resistant steel plate has the properties of high wear resistance, impact resistance, deformability and weldability. It can be directly processed like curling deformation, cutting and drilling like a steel plate, and processed into engineering parts to meet the wear and mine.
Types of wear-resistant lining
At present, we mainly divide the wear-resistant lining into four categories according to the different materials, namely ceramic lining, alloy lining, rubber lining and wear-resistant composite lining. The main chemical composition of the ceramic liner is alumina. Because ceramic is the main material, it is a liner formed by baking with rare metal oxides as a solvent under ultra-high temperature conditions and then using a special adhesive.
Alloy liner is an ultra-tough liner based on alloy cast iron and hardened tempered surface. As for the rubber lining, it can make better use of its own elastic cushioning and corrosion resistance for protection. It is mainly formed by high-pressure vulcanization technology. The wear-resistant composite lining is a high-quality lining combining the advantages of ceramic lining and alloy lining.
Wear-resistant liner applications
Different types of wear-resistant linings have different natural uses. Ceramic lining has many advantages, such as high hardness, high temperature resistance and light weight. It is widely used in the cement industry, which can effectively extend the service life of equipment in the industry and greatly save costs. The alloy liner is used more in the steel industry, at least it can effectively resist the abrasion of minerals and other items, and can also prevent the protective layer from falling off under high temperature conditions.
Wear-resistant liner price
UHMW-PE wear-resistant liner
UHMW-PE wear-resistant lining is produced by Henan Tangyin Sanyou Group Co., Ltd. It is precision cast steel, wear-resistant, heat-resistant casting and processing, self-solidified alloy rigid lining, high and low chromium alloy balls, coal transportation Ash removal and wear resistance form heat-resistant alloy cast steel plate. The company adopts advanced silica sol shell manufacturing technology, and the precision castings produced have the characteristics of beautiful appearance, accurate size, and stable materials. The company has a full set of mechanical processing production lines, which can process various accessory products according to the technical requirements provided by customers. Its products are widely used in industrial furnace accessories in metallurgy, steel, petrochemical, non-ferrous metals and other industries. The price is about 130 yuan / piece.
SYF-RABS liner
SYF-RABS alloy is a new type of plastic recently developed by Henan Sanyou Plasticizing Engineering Development Co., Ltd. in response to market demand and based on years of experience. The product improves the use temperature of plastics, enhances wear resistance, extends service life, and has FH-1 flame retardant properties. Each physical index (see the attached table) has passed the inspection of the national quality inspection department and the performance is good. It has been widely used in various fields such as power, coal, metallurgy, mining, cement, etc. It is the best material for anti-blocking. The price is about 142 yuan / piece.
High manganese steel wear-resistant liner
The high-manganese steel wear-resistant lining plate produced by Xuzhou Fields Wear-resistant Material Co., Ltd. adopts domestic advanced casting process, adding various metal elements such as chromium, manganese, silicon, magnesium, aluminum, copper, etc. to make. The product has stable quality, high hardness, strong wear resistance and complete specifications. The most important feature of high manganese steel is that under strong impact and extrusion conditions, the surface layer rapidly undergoes work hardening, so that the core still maintains good austenite toughness and plasticity while the hardened layer has good wear resistance. This is beyond the reach of other materials. However, the wear resistance of high manganese steel only shows its superiority under conditions sufficient to form work hardening, and in other cases it is very poor. The price is about 268 yuan / piece.
Note: This price is for reference only! Due to different regions, of course, the price will vary. If you want to know more about the relevant price details, please refer to the local dealers!
Recommended by wear-resistant liner manufacturers
Recommended manufacturer one: Tianjin Wodun Wearable Material Co., Ltd.
Tianjin Wodun Wear-resistant Material Co., Ltd. is a large-scale enterprise with domestic super first-class level in the field of R & D and production of wear-resistant materials. Wodun wear-resistant lining is one of the main products produced by this company. The company has strong production technology capabilities and advanced production equipment, as well as perfect product quality testing standards and systems. The biggest feature of Wodun wear-resistant liner is its excellent wear resistance and complete liner types. It is worth mentioning that the company's research and development capabilities are at the leading level at home and abroad, and it can also provide customers with professional industrial wear solutions.
Recommended Manufacturer 2: Jiangsu Yaoyu Wear-resistant New Material Co., Ltd.
Jiangsu Yaoyu Wear-resistant New Materials Co., Ltd. is a scientific and technological enterprise specialized in the production, processing and sale of various wear-resistant materials and wear-resistant plates. Moreover, in the field of wear-resistant lining production, the company's production technology, production equipment, and production technology are completely imported from Germany. At present, the company has become one of the most competitive enterprises in the wear-resistant lining industry in China. One. The biggest feature of the wear-resistant lining produced by the company is its high strength, low price, and complete specifications. It is a brand of wear-resistant lining with high cost performance.
Recommend the manufacturer 3: Beijing Naimu Technology Co., Ltd.
Beijing Naimu Technology Co., Ltd. is a large-scale enterprise specializing in the production, processing and production of wear-resistant lining boards. The company is well-known in the same industry for undertaking all kinds of professional wear-resistant liner customization. The biggest feature of the wear-resistant linings it produces is to maintain product quality from the source, characterized by high hardness, corrosion resistance, and high temperature resistance. It is worth mentioning that the company will add various parts in the process of manufacturing wear-resistant linings. Materials to improve the hardness of the product. This is an innovative measure in the field of wear-resistant lining production.
Determination of wear resistance
In the case where the material is moderately abrasive (slag bond index 20, raw meal bond index 10, coal Hastelloy index 75, or ton consumption 3g / t), the slag vertical grinding wear-resistant parts after surfacing welding are normal Operating time reaches 1800 hours to 2000 hours, coal vertical mill wear-resistant parts operating time reaches more than 7000 hours, raw material vertical mill wear-resistant parts operating time reaches more than 7000 hours, cement clinker vertical mill wear-resistant parts operating time reaches more than 2500 hours 1. The operating time of the squeeze roller reaches more than 4000 hours (after online surfacing) to 8000 hours (after offline surfacing), it can be considered that the wear-resistant parts after surfacing meet the expected wear performance requirements.
For the vertical mill wear-resistant parts made of cast iron with high chromium cast iron or nickel hardness IV, the build-up welding layer should not fall off within 3 months after the completion of the build-up welding remanufacturing.
Editor's summary: Among the above three products, the high manganese steel wear-resistant lining plate produced by Xuzhou Fields Wear-resistant Material Co., Ltd. can be said to be the best. It adopts domestic advanced casting technology and adds a variety of elements to enhance Its stability. Although its production cost is much higher than ordinary composite steel, its service life is 15 times that of ordinary review posts, so when comparing time and price, the cost performance is still very high.
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